Metal spray machine: Product Quality Depends A Lot on Thermal Coating

Metal spraying is also known as thermal spraying and it is a popular surface engineering or coating procedure where different types of ceramics and metals are sprayed on a material’s surface. You should opt for a metal spray machine when you need to keep ferrous metals away from corrosion. Again, you can also use it for altering the sprayed items’ surface properties, like enhancing thermal conductivity.

The long history of the use of metal spraying

A metal spray machine is used for various purposes and the usage of metal spraying is prevalent for more than 100 years across the globe. Back then, molten metal or softened components were used on a prepared surface for improving its properties, such as wear, hardness, restore dimensions, etc. And during that time, no chemicals or solvents were used but only pure metal. Some substrate components comprise glass, metals, plastics, carbon fiber, ceramics, wood, plaster, and polystyrene.

Features of metal spray coatings

Metal spray coatings are used for various purposes

· For providing resistance from corrosion — People prefer to use metal spray for its outstanding quality of preventing corrosion. Metal sprays contain some materials like zinc and aluminum and they seem beneficial for providing a uniform thickness. Additionally, these sprays also extend a component’s life even in an aggressive environment.

· To provide resistance from wear and wear — Metal spray coating improves wear resistance. It also lengthens a component’s lifespan. The availability of a lot of materials protects the components from various kinds of wear. For instance, coatings that contain molybdenum protect against sliding wear whereas coatings that have tungsten carbide protect against harsher environments.

· Thermal barrier coatings — If you opt for ceramic-based metal spray coating, you will get superb thermal barriers. Again, it will shield elements from several kinds of heat sources like combustion chambers, gas turbines, and engines. Thermal barrier coatings allow the usage of some high-performance components like carbon fiber in several applications where they fail to operate normally.

· Non-slip — An uncoated surface, particularly a metal surface habitually becomes slippery when either oils or water are applied to it. And in this case, an aluminum-based metal spray seems effective at lessening both corrosion and slipping.

· Restoration purpose — You can repair eroded or worn parts by using metal sprays. First, you must clean the affected area and then apply the coating of metal sprays.

· Self-Lubricating — A metal spray seems to be perfect in several applications that need resistance to fretting. Self-lubricating metal sprays turn into an ideal solution when it becomes tough to embed wet lubricants.

The uses of a metal spray machine are huge and the process of metal spray seems useful for surface modification or enhancement, anti-corrosion, and rebuilding engineering dimensions. Hence, it does not seem surprising that this process is used in nearly every industry. IMC has been supplying all types of thermal spray systems to every industry. The quality of thermal or metal spray systems is perfectly engineered for minimized power consumption, optimized work, and prolonged usage.